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Custom Medical Electrode and Sensors Expertise in Design and Development

For over 20 years, Intelesens has been providing clients with a turn-key solution for their custom electrodes, sensors or skin wearables. 

Building on our expertise in AED electrode design and manufacture, we have the development and engineering expertise as well as manufacturing equipment to produce any custom-made electrode you need – meeting your timelines, budget and volumes.

Using our well-established relationships with industry-leading raw material suppliers we can recommend and source the perfect materials for your project. We are proud of our established leadership position within the medical sensor industry, based on our physiological sensor design and development capabilities and unique manufacturing processes for many types of body worn sensors.

Get in touch with us and learn about how our expertise can bring your idea to life!

Electrode Development and scale-up Expertise

We design, develop and manufacture next-generation electrodes and sensors built to our clients specifications and desired applications. Our team has established expertise in the design, development and manufacture of custom electrodes and body-worn sensors utilising the most up to date adhesives, hydrogels, films and release liners.

Our network of suppliers allows us work with short-long term skin-contacting adhesives.  Our experience means that we can recommend the right raw materials to ensure your final product meets the performance requirements needed including wear time, adhesion to skin and impedance.

Our development lab allows us to test and manufacture functional prototypes, which can be readily transferred to our commercial manufacturing facility and scale up for mass production.

Key design and development elements

Wear Time

Up to 7 days wear time for ECG monitoring

Skin Adhesion

Bio-compatible materials for direct skin contact

Impedance requirements

Low impedance materials & interfaces for bio-signal or energy transfer

Device Placement

Low profile electrode array, quick connect ECG array to device connection

Shelf Life

Longest shelf life on the market 5.5yrs +

Adult & Paediatric Use

Adult & Paediatric versions separate or combined

Low trauma adhesion

Non-aggressive materials

Skin Types

Adhesion tests on various ethnic groups

End to End process few can match

As a turn-key provider of medical electrodes we offer an end-to-end process, few can match

We are always eager to look at new products and application ideas and to provide our experience and competence on electrode design and development.

If you are interested to learn more about how we can be your partner in bringing your product ideas to life, contact us.